Ultra-Wide Voltage DC Fast Charging Power Module with 97% Efficiency
The 60kW EV charger power module is an industry-leading DC fast charging power module engineered for next-generation electric vehicle charging infrastructure. Designed with a fully potted high-protection structure, this high-power EV charging module delivers exceptional reliability, ultra-wide voltage adaptability, and outstanding energy efficiency for demanding global charging applications.
As a 60kW DC charger power module, it supports 100–1000Vdc ultra-wide output voltage and provides constant power output of 60kW from 300V to 1000V, making it ideal for modern DC fast charging stations, high-power charging hubs, and heavy-duty EV charging systems. Compared with traditional EV charger modules, this EV charger power module significantly improves charging speed, system stability, and long-term operational efficiency.
Technical Specifications – 60kW EV Charger Power Module
| Parameter | Specification |
|---|---|
| Dimensions (H×W×D) | 120 × 390 × 415 mm |
| Weight | ≤27 kg |
| Peak Efficiency | ≥97% |
| Cooling | Forced Air Cooling |
| Communication | CAN Bus |
| Parallel Operation | Up to 60 Modules |
| Indicators | Green (Normal) / Yellow (Alarm) / Red (Fault) |
Input Characteristics
| Item | Value |
|---|---|
| Input Voltage | 285–475Vac, 3-phase + PE |
| Input Current | <115A |
| Power Factor | ≥0.99 |
| ITHD | ≤5% |
Output Characteristics
| Item | Value |
|---|---|
| Rated Output Power | 60kW @ ≥300Vdc |
| Output Voltage Range | 100–1000Vdc |
| Output Current Range | 0–200A |
| Voltage Accuracy | ≤±0.5% |
| Current Accuracy | ≤±1% |
| Current Sharing | ≤±3% |
| Ripple | ≤1% p-p |
Environmental & Reliability
| Item | Value |
|---|---|
| Operating Temp. | −40°C to +75°C |
| Storage Temp. | −40°C to +75°C |
| Humidity | ≤95% RH, non-condensing |
| Altitude | ≤2000m (no derating) |
| MTBF | >500,000 hours |
Key Advantages of the 60kW EV Charger Power Module
⚡ Ultra-Wide Constant Power Output
This 60kW EV charger power module delivers stable constant power output across 300–1000V, enabling one single DC fast charging power module to support multiple EV platforms, from passenger EVs to electric trucks. The ultra-wide voltage range reduces module variety, simplifies charger design, and lowers overall manufacturing cost for charging station OEMs.
🔋 97% Peak Efficiency – Industry Leading
With a peak efficiency of up to 97%, this high-efficiency EV charger power module maintains excellent performance across the full operating range. High efficiency reduces heat generation, improves thermal stability, and lowers long-term energy consumption—making this DC charger power module ideal for large-scale public charging networks and commercial charging projects.
🌙 Zero Reactive Power & Ultra-Low Standby Loss
The built-in super standby function allows this EV charger power module to achieve zero active power consumption in standby mode. In addition, the integrated zero reactive power circuit significantly reduces reactive power loss, helping operators meet grid compliance requirements and reduce electricity costs in idle conditions.
🛡 Fully Potted High-Protection Design
The fully potted EV charger power module uses advanced encapsulation technology to protect internal components from dust, moisture, vibration, and corrosion. This high-protection DC charging module is especially suitable for coastal charging stations, high-humidity regions, and outdoor DC fast charging applications in harsh environments.
🚀 High Current Output up to 200A
Supporting up to 200A output current, this 60kW DC fast charging power module enables faster charging without current rollback in low-voltage regions. This feature significantly improves charging speed during the initial charging phase, enhancing the user experience for electric vehicle owners.
Typical Applications of the EV Charger Power Module
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Ultra-Fast DC Charging Stations (HPC & Superchargers)
-
Public & Commercial EV Charging Stations
-
Coastal and High-Humidity Charging Environments
-
Electric Truck & Heavy-Duty EV Charging Stations
-
Battery Swap Stations & Energy Storage Systems
-
High-Power DC Charging Cabinets and Modular Chargers
This 60kW EV charger power module is widely used in modern DC fast charging stations across North America, South America, Europe, and other global markets, supporting both public infrastructure and private fleet charging solutions.
Optimized for Global EV Charging Markets
Designed to meet international requirements, this DC fast charging EV charger power module offers excellent EMC performance, high power factor, wide voltage compatibility, and long service life. For OEM manufacturers, charging station factories, and system integrators, this 60kW EV charger power module provides a reliable and scalable solution for building high-performance DC fast charging systems worldwide, with modular options including 30kW EV charger power modules, 40kW EV charger power modules, 60kW EV charger power modules, and higher-power configurations for flexible system expansion.
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